Extending Service Life Through Engineering

Instead of full replacement, the project focused on preserving core structural elements while integrating necessary upgrades to meet current operational requirements. This approach enables extended product lifecycles while maintaining compliance with safety and performance standards.

The refurbishment reflects Bucher’s engineering philosophy:

Reduce – minimizing material usage through lightweight construction

Reuse – retaining durable structural components wherever possible

Renew – integrating updates and improvements where operationally required

Designed for Durability and Circularity

Bucher galleys are engineered using a proprietary lightweight aluminum frame construction that combines low weight with high structural strength and corrosion resistance. Compared to conventional designs, this approach avoids unnecessary material use and supports service lifetimes of ten to fifteen years or more.

The modular design concept allows key components to be repaired, replaced, or upgraded individually. This design-for-circularity principle enables refurbishment programs that extend operational life while reducing material consumption and environmental impact over the product lifecycle.

Supporting Sustainable Fleet Operations

By extending the useful life of aircraft interior equipment, refurbishment programs contribute to more resource-efficient fleet management. Lightweight construction further supports operational efficiency by reducing aircraft weight, which positively influences fuel consumption over time.

Through its agreement with the Swiss Energy Agency for the Economy (EnAW), Bucher continuously implements structured energy efficiency measures and improves its environmental performance at company level.

Industry Perspective

“With this current refurbishment project, we are proving that aircraft interiors can have an exceptionally long life when designed with quality and sustainability in mind. Our galleys from 2011 are still in outstanding condition after more than a decade of service. By refurbishing and upgrading them instead of replacing, we help our customers save costs and resources while supporting a cleaner aviation future,” says Beat Burlet, CEO of Bucher Group.

Towards a Greener Future

As the aviation industry works towards its goal of near emission-free transport by 2035, projects like this demonstrate how durability, refurbishment, and sustainability can go hand in hand. By investing in large-scale overhaul and modernization programs, Bucher actively contributes to a more resource-efficient future for aircraft interiors.

For more information about Bucher Group, please visit https://bucher-group.com or contact us at bucher@bucher-group.com

Advanced Technology for Critical Missions

The H135 DMK represents Bucher Leichtbau’s commitment to delivering innovative, mission-critical helicopter equipment solutions. The system is designed to support multiple emergency scenarios, including search and rescue operations, aerial firefighting, and disaster response missions in challenging environments.

“This installation marks a significant milestone in enhancing Tanzania’s disaster management capabilities,” said Lukas Hollnsteiner, Sales Manager at Bucher Leichtbau. “Our team has worked closely with the Tanzania Fire and Rescue Force to ensure the system meets their specific operational requirements while maintaining the highest safety standards.”

Bucher Leichtbau’s helicopter interior solutions feature several distinctive advantages:

Flexible and Modular Design: Equipment certified under one STC (Supplemental Type Certificate) roof, ensuring regulatory compliance and operational reliability.

Multiple Configurations: Various options available for different mission types, from emergency medical services to specialized rescue operations.

Medical Certification Excellence: Full medical certification with CE labeling for highest safety standards.

Ergonomic Design: Functional and hygiene-conscious concept ensuring optimal working conditions for crew members.

Customizable Solutions: Modular equipment that adapts to different rescue operations and specific operator requirements.

The project included extensive training programs for Tanzania Fire and Rescue Force personnel, ensuring optimal utilization of the advanced equipment. Bucher Leichtbau’s experienced technical team provided hands-on instruction covering system operation, maintenance protocols, and emergency procedures.

The successful completion of this project was facilitated through strategic partnerships with Jetstream Avia and NAFFCO, both recognized leaders in their respective fields. This collaboration demonstrates the importance of industry partnerships in delivering complex, mission-critical solutions to end users.

For more information about Bucher Group, please visit https://bucher-group.com or contact us at bucher@bucher-group.com

Swiss products are synonymous with quality, precision, and reliability, values that define Bucher at its core. For more than 70 years, we have translated this heritage into innovative aircraft cabin solutions, consistently delivering excellence that is unmistakably Swiss.

Our success is built on consistent execution and meticulous attention to detail in every product we design and manufacture. Much like a finely engineered Swiss timepiece, our solutions reflect precision, craftsmanship, and reliability, qualities that have established Bucher as a trusted partner in aircraft cabin interiors.

Originally recognized as a niche player known for Swiss quality, precision, and reliability, Bucher has achieved significant growth in recent years. Through strategic expansion, enhanced capabilities, and major program successes, we have evolved into a respected industry player, continuously pushing the boundaries of innovation and craftsmanship.

A key pillar of this success is our long-standing partnership with Swiss International Air Lines (SWISS). Over decades of close collaboration, we have delivered numerous cabin solutions across multiple aircraft programs. This enduring relationship is built on mutual trust, technical expertise, and a shared commitment to excellence, enabling us to transform SWISS’s vision into high-performing, tangible cabin solutions.

Airbus A330-300 and Boeing 777-300ER Programs

Recent milestones in our partnership with SWISS include major retrofit programs for both the Airbus A330-300 (14 aircraft) and the Boeing 777-300ER (12 aircraft). These projects build on our earlier line-fit successes, where we equipped both aircraft types with Galleys and Stowage units.

Following the successful development of Galleys and Stowage solutions for the new “SWISS Senses” cabin concept on the A330, Bucher has recently also been selected for the Boeing 777 retrofit program, demonstrating SWISS’s continued confidence in our long-term partnership.

Boeing 777-300ER Retrofit

The introduction of new seats required adjustments to monument positions, providing an ideal opportunity to optimize Galley layouts. The result is a sleek, integrated design aligned with the “SWISS Senses” cabin concept.

Our objective is to create a warm and welcoming boarding experience consistent with the A330, ensuring passengers enjoy the same refined atmosphere from the moment they step on board, while also improving catering efficiency.

Galley layout and insert configuration was carefully refined to enhance both aesthetics and operational performance. A key innovation is the introduction of a Galley Waste Deposit Unit, a vacuum-based system designed to efficiently remove liquids and waste during flight. This solution helps prevent pipe blockages, reduce maintenance requirements, and minimize operational disruptions. Automated shut-off features further simplify maintenance and reduce downtime.

In addition to the Door 2 Galley, the project includes Purser Crew Workstations with an integrated Inflight Video Control Center, enhancing functionality for cabin crews.

Airbus A330-300 Retrofit Enhancements

For the A330 our retrofit includes redesigned Galleys, exclusive Stowage units featuring integrated self-service section for both Business and Economy Class. These solutions combine functionality with a refined passenger experience, aligning seamlessly with the overall cabin concept.

At Bucher, we stand for precision and quality, values that we uphold with pride. Being a long‑term partner of SWISS and part of its distinctive “Swissness” means delivering solutions that consistently meet the highest standards of craftsmanship, innovation, and reliability, ensuring every product embodies the essence of Swiss silent luxury and excellence.

For more information about Bucher Group, please visit https://bucher-group.com or contact us at bucher@bucher-group.com

The Bucher G1B is engineered to meet the rigorous CS 25.795 standards, ensuring full cockpit intrusion and penetration resistance. It features a reinforced, rugged structural barrier designed to withstand extreme physical loads and forced entry attempts, while advanced energy-absorbing capabilities effectively neutralize kinetic threats, an essential element for cockpit security. The details of the ballistic shield used in the G1B will remain confidential; however, this solution fully complies with the highest applicable safety and certification standards.

Bucher’s focus is exclusively on the development of bespoke, out-of-catalogue Galleys and Stowage’s tailored to the specific branding and operational needs of each airline. The award of projects is determined by Airbus.

The G1B displayed at AIX has been developed primarily for certification purposes. Precise customization details and lead times are to be agreed upon mutually between Airbus and Bucher.

Bucher has already customized the new G1B to meet the requirements of a highly individualized airline cabin concept. The first production units are scheduled for delivery later in 2026, marking the transition from certification to series production.

About Bucher Group
Bucher Group is committed to delivering industry-leading cabin solutions that combine Swiss craftsmanship with innovative design, supporting airlines in creating safer, more efficient, and highly customized onboard environments.

Swiss products are synonymous with quality, precision, and reliability, values that define Bucher at its core. For more than 70 years, we have translated this heritage into innovative aircraft cabin solutions, consistently delivering excellence that is unmistakably Swiss.

The company’s success is built on consistent execution and meticulous attention to detail in every product designed and manufactured. Much like a finely engineered Swiss timepiece, our solutions reflect precision, craftsmanship, and reliability, qualities that have established Bucher as a trusted partner in aircraft cabin interiors.

For more information about Bucher Group, please visit https://bucher-group.com or contact us at bucher@bucher-group.com.

Malaysia Airlines has taken delivery of its first A330-900, which includes Bucher’s eight Galley monuments, five Stowages, and a Self-Service Counter helping cabin crew to deliver excellent service to the airline’s passengers.

A passenger facing, elegantly illuminated branding feature with a high-quality aluminum finish and a warm backlighting will create a visually appealing environment for passengers and highlights the brand identity of Malaysia Airlines. This exceptional integration reflects Bucher’s expertise in adapting branding elements precisely to meet the specific needs of its clients.

As a renowned Galley manufacturer, Bucher simplifies the integration of various Branding Elements, including electrical connections and fixation inserts, ensuring a seamless integration process. This dedication contributes to a pleasant and straightforward experience.

As the chosen Buyer Furnished Equipment (BFE) partner, Bucher takes great pride in helping Malaysia Airlines realise its presence onboard with bespoke monuments that seamlessly blend aesthetic appeal and functional efficiency.

Founded on Heinrich Bucher’s vision of lightweight and reliable aluminum Galleys, Bucher has evolved to incorporate advanced materials such as composite and carbon fibers. This evolution reflects the company’s ability to meet diverse customer needs while maintaining its position as a global leader in both line fit and retrofit projects.

Bucher is committed to enhancing the airline passenger experience through its innovative designs, superior quality, and a focus on operational efficiency and sustainability. The company looks forward to expanding its collaboration with airlines worldwide to include these advanced, tailored interior solutions.

For more information about Bucher Group, please visit: https://bucher-group.com or contact us at: bucher@bucher-group.com.

On the occasion of this milestone, Bucher is presenting a range of new products and advancements for aircraft cabins at the Aircraft Interiors Expo in Hamburg.

One highlight is the compact and portable SkyBassinet. Thanks to its patented folding mechanism, the new baby bed can be folded to the size of a small handbag, resulting in a space-saving of over 50%. This offers more flexibility in the use of storage space for cabin crew while providing maximum sleeping comfort for the baby.

Furthermore, a sliding class divider is being introduced for the first time, which serves to differentiate the flight classes within the aircraft cabin. Another innovative product is our enhanced Doghouse, a flexible and customizable storage solution for the cabin and crew, optimizing space utilization and increasing efficiency. Additionally, Bucher offers branding elements that allow airlines to showcase their logos, colors, and advertising messages throughout the cabin, optimizing the overall aesthetics of the aircraft and enhancing passenger interaction.

Apart from that, Bucher is showcasing a custom Galley directly from our production line. With a variety of sophisticated features and details, this Galley demonstrates Bucher’s commitment to high-quality craftsmanship and materials. The back wall of the Galley has been enhanced with an ultra-slim AerQ OLED monitor for the exhibition, allowing airlines to individually present their branding and product advertisements during the flight.

Visitors to our booth will have the opportunity to admire both the half-size and full-size ARCTICart^TM – a service trolley with highly efficient thermal insulation for inflight operations. Our trolleys comply with ATLAS standards both inside and outside and received FAA TSO certification in 2022. ARCTICart^TM can maintain temperature increase below 4°C for over 20 hours without the need for expensive dry ice. The ARCTICart^TM Ice-Packs provide additional safety by extending the duration for safe temperature maintenance.

With these and many other innovations, we aim to improve the passenger experience, support cabin crew, and reduce CO₂ emissions in aircraft operations.

All products, solutions, and inventions by Bucher are based on the principle of sustainability. Bucher focuses on the development and production of lightweight and more reliable products, which, due to their solid structure, have a long service life and allow for easy replacement of parts. This enables airlines to minimize their ecological footprint and extend the lifespan of their cabin equipment.

Bucher’s 70th anniversary is a clear testament to our commitment to innovation, sustainability, and quality. As a family-owned company with a long history of success in the aviation industry, we are well-positioned to continue offering innovative solutions for aircraft cabins worldwide.

You can find us at booth 5D60 in Hall B5 at the Aircraft Interiors Expo.

For more information about the Bucher Group, please visit:
https://bucher-group.com 

or contact us at:
bucher@bucher-group.com.

Bucher is very proud to have been selected as supplier for the airline and congratulates Condor on taking delivery of the first aircraft. The cooperation was once again exemplary – the entire project team worked together efficiently to achieve the high customization and design requirements.

The Swiss-made Galleys provide the best working conditions for the crew and enable them to offer the optimal service to passengers. Another key factor in the airline’s decision was the choice of reliable products with a long service life and very low maintenance costs. From the beginning of the project, the passenger experience was one of the most important topic for the airline and for the choice of supplier. Bucher was able to create this feel-good experience through a clever combination of Galleys and Stowages, illuminated branding elements and the use of Condor’s unique décor materials.

Bucher is also committed to sustainable products. Bucher Galleys are made of over 65% aluminum. After a useful life span of over 20 years these aluminum components can be fully recycled through a remelting process that only consumes 5% of the initial energy used to produce the primary aluminum. The clear ideas of Condor regarding design and custumization of the products could be realized by Bucher in the combined galley-stowage monuments, in the integrated branding elements at the galleys and in the production of a hybrid welcome area at a fully functional galley.

Quality has always been a driving force at Bucher. This can be attributed to the founder of the company, Heinrich Bucher, who was inspired by the idea of producing lightweight and reliable Galleys made out of aluminum. Bucher has continued to refine and optimize this unique lightweight construction concept. Nowadays, however, Bucher has expanded its product offering to also include composite and carbon fiber materials, thus allowing the company to easily and efficiently adapt its products to meet individual customer requirements. 70 years later Bucher continues to be a global leader in aircraft cabin interiors.

For more information about Bucher Group, please visit: https://bucher-group.com or contact us at: bucher@bucher-group.com.

Bucher is very proud to have been selected as supplier for the airline and congratulates Air Greenland on taking delivery of the aircraft. The cooperation was once again exemplary – the entire project team worked together efficiently to achieve the technical and schedule milestones.

Air Greenland is pleased to receive the high-quality Swiss-made Galleys, which provide the best working conditions for the crew and enable them to offer the best possible service to passengers. Another key factor in the airline’s decision was the choice of a reliable product with a long service life and very low maintenance costs. The airline is not only satisfied with Bucher cabin interior products, but also with the Stretcher solutions it has been using for many years.

In an announcement, the airline stated, “Bucher is known for its high qualty and top-notch service; we are delighted that Bucher delivered extraordinary Galleys and Stowages to Air Greenland’s new A330-800 aircraft. Air Greenland is looking forward to welcoming passengers in this beautiful aircraft.”

Bucher is also committed to sustainable products. Bucher Galleys are made of over 65% aluminum. After a useful life span of over 20 years these aluminum components can be fully recycled through a remelting process that only consumes 5% of the initial energy used to produce the primary aluminum.

Quality has always been a driving force at Bucher. This can be attributed to the founder of the company, Heinrich Bucher, who was inspired by the idea of producing lightweight and reliable Galleys made out of aluminum. Bucher has continued to refine and optimize this unique lightweight construction concept. Nowadays, however, Bucher has expanded its product offering to also include composite and carbon fiber materials, thus allowing the company to easily and efficiently adapt its products to meet individual customer requirements. Bucher continues to be a global leader in aircraft cabin interiors.

For more information about Bucher Group, please visit: https://bucher-group.com or contact us at: bucher@bucher-group.com.

This new contract will give Bucher the exciting opportunity to play a key development and manufacturing role in Deutsche Aircraft’s new eco-efficient airplane. With the D328eco^TM, a new 40-seat turboprop regional aircraft, the OEM will accelerate the aviation industry towards new lower emissions with its new engines, which will be certified for synthetic fuel.

Bucher’s time-to-market capabilities, supply chain resilience, sustainability across the life-cycle of the product and commercial competitiveness were important key factors in being awarded this contract. The investments in innovations over the past years and the recognition of market requirements as well as the demand for sustainable solutions underscore  Bucher’s  trustworthiness, effective and lean communication channels as well as its agile structure.

Commenting on the new contract, Beat Burlet, Chief Executive Officer of Bucher, said:
“With our range of proven, innovative and sustainable products for the aircraft cabin, we believe that Bucher is a natural fit for Deutsche Aircraft. We are honored to sign this contract for a longstanding supplier partnership with Deutsche Aircraft and look forward to enhancing the passenger and crew experience with our range of interior products.”

Nico Neumann, COO of Deutsche Aircraft said:
 “Since the beginning of discussions Bucher has shown a clear understanding of our requirements. Their decades-long know-how regarding cabin interior monuments and lightweight construction, whilst being open-minded regarding innovation and the high finishing quality on the product makes them the perfect partner for the galley and partitions for the D328eco. The D328eco will change the way we fly and help reduce our carbon footprint.”

Bucher’s long-established philosophy to build lighter and more reliable products helps airlines and operators to reduce their CO₂ emissions. Thanks to the bionic construction, weight saving of more than 30% has been achieved by using less material on Bucher’s Partitions. Furthermore all of Bucher’s products are designed for a life span of over 20 years and require very few spare parts.

Also the aspect of recyclability at a product’s end-of-life must be taken into account. Bucher Galleys are made of over 65% aluminum. After a useful life span of over 20 years these aluminum components can be recycled through a remelting process that only consumes 5% of the initial energy used to produce the primary aluminum. 75% of the total aluminum ever produced worldwide is still in use. Recycling 1 ton of aluminum saves 6 tons of bauxite and 9 tons of CO₂ emissions. Globally, recycling aluminum saves more than 100 million tons of CO₂ each year. Bucher will continue build lightweight and reliable products and increase the use of recyclable and recycled materials.

For more information about Bucher Group, please contact us at: bucher@bucher-group.com.

Bucher is proud to introduce its latest addition to flexible helicopter rescue equipment, following the same principle as the AC67 flex for the H135. This flexibility is enabled by a ‘Quick Release’ system, allowing for rapid conversion between EMS, VIP, police, cargo, firefighting, or military configurations.

With these new flexible equipment options, Bucher aims to provide innovative solutions not only for air rescue companies but also for helicopter operators who need to switch configurations multiple times a day to maximize their helicopter’s operational hours.

To enhance product awareness and integration with customers, Bucher collaborates closely with seasoned experts in the helicopter and air rescue fields. This collaboration ensures proximity to customers and short communication channels to expedite product launches and service times. When a customer chooses our flexible equipment, our experts are readily available for immediate consultation on product deployment and expansion possibilities.

The idea of developing a product line with flexible equipment came to Bucher’s attention when they realized that in many countries, air rescue service operators are not government, foundation, or association-led but are instead operated by private helicopter companies whose primary interest is to keep the helicopter in operation as long as possible. To achieve this, they need the capability to perform various types of missions multiple times within a 24-hour timeframe.

The flexible equipment AC67 flex and AC70 flex are not only self-contained and highly expandable but also incorporate various components from the classic Bucher rescue equipment AC70 for H145 and AC67 for H135. Just as in the past, Bucher worked closely with various helicopter operators in developing this product line. The proven ergonomic and functional design of Bucher products results from smart engineering and collaboration with many long-time users. Depending on the mission profile, customers can choose from different mission configurations for various scenarios.

Bucher’s primary goal is to offer customers maximum flexibility and modularity. The company is committed to developing high-quality products to deliver optimal performance for multi-mission and rescue operations. This commitment can be traced back to the company’s founder, Heinrich Bucher, who was driven by the idea of creating lightweight and reliable aluminum products. This unique lightweight principle has been refined and optimized by Bucher over the years. Today, Bucher has expanded its product offering to include composite and carbon fiber materials, allowing the company to efficiently customize its products to individual customer needs in various sectors, such as helicopters, aircraft, and trains.

For more information about the Bucher Group, please visit: https://bucher-group.com or contact us at: bucher@bucher-group.com.

For inquiries or appointment scheduling, please contact our expert.